Sanitary Stainless Steel Emulsifying Homogenizing Mixer Pump with Mechanical Seal and ABB Motor

The diaphragm valve is consist of diaphragm, pumping chamber, sucking valve and delivery valve. There are two ways to motivate the pump: one is by air, one is by motor. An air operated diaphragm pump is a pneumatic pump that directly compresses air between two sides of the pump, back and forth. Motor operated diaphragm pump is rotating the shaft by the power generated by motor. No matter by air or by motor, they both push the force behind the diaphragm to the liquid in chamber. In this way, liquid can be raised up to discharge. The function of two diaphragm is creating a vacuum room during the process of push and pull. It realizes one side to evacuate liquid while the other side to fill up.

• The working principle of an emulsifying pump involves the use of mechanical forces, typically generated by a rotor-stator mechanism, to create high shear forces and break down immiscible liquids into smaller droplets, ultimately forming a stable emulsion.
• Here is more detailed explanation of the working principle:

o The core of many emulsifying pumps involves a rotor-stator mechanism. The rotor is a rotating component, and the stator is a stationary component. The rotor is often equipped with blades or other features.

o The pump is powered by a drive mechanism (e.g., an electric motor or a pneumatic system), causing the rotor to rotate within the stator.

o As the rotor turns within the stator, the blades of the rotor interact with the stationary stator. This interaction creates intense shear forces in the liquid passing through the pump.

o The continuous shearing action of the emulsifying pump ensures a thorough mixing of the immiscible liquids, preventing their separation and promoting the formation of a stable emulsion.

• It can accept dry run conditions
• The smooth design of this diaphragm eliminate potential contaminant risk
• It is suited for transferring viscous and shear sensitive products
• Wide range of diaphragm materials area available
• It is easy to connect because of quick assemble tri-clamp
• The pump is designed for cleaning and sterilization in place-C.I.P. and S.I.P
• Rotor-stator mechanism
• Adjustable shear forces
• Variable speed
• Ease of maintenance
• Compliance with standards
• Consistency in product quality
• Hygienic design for food and pharmaceutical application
• Adaptability to different viscosity

The diaphragm pump is widely used in food industry, beverage industry, daily chemicals,medical industry, paper making industry and other higher sanitary requirements production.

The main application of an emulsifying pump is to create stable emulsions by effectively mixing and dispersing immiscible liquids. Emulsifying pumps find extensive use in various industries where the production of stable and uniform emulsions is a critical process requirement.